High Pressure Water Jetting Deflashing Process Combined with Low Pressure Processes for Cleaning.

Reliable and reproducible deflashing processes with clean parts are crucial for the quality of subsequent processes, such as bonding, sealing and assembly, as well as for the perfect functionality of the product.

With a completely new EcoCvelox System Concept, Ecoclean Offers a Highly Flexible Modular Solution for Cost-Effective High Pressure Waterjet Deburring and Cleaning in a Single Procedure. The Configurable and Scalable Machine with Integrated Linear Conveying System enables the processing of parts up to 200 X 200 X 200 mm in size, with cycles of only 15 seconds per pallet in the so-called Single Part Flow.

An Integrated CAD / CAM Interface Enables Fast and Easy Programming of the High Pressure Deburring Process – With a Single Spindle or a High Pressure Turret with Up to Five Tools. In Combination With An Innovative Parts Handling System, It Ensures That Process Operations For New Parts Can Be Implemented In The Shortest Possible Time.

Component cleaning and drying can be carried out by means of injection washing, spraying, controlled rinsing and ultrasonic cleaning as well as high-speed vacuum blowing and drying. The system can be loaded automatically with a robot or manually.

TECHNOLOGY AND SOLUTIONS

With EcoCvelox, Ecoclean offers an innovative system concept for efficient high-pressure water jet cleaning and deburring of components:

• Combination of High Pressure Water Jetting with Different Low Pressure Cleaning Processes
• Compact System Concept With Integrated Highly Dynamic Linear Conveying System
• Individually Configurable and Expandable Modules
• For Machining Components Up To 200 X 200 X 200 Mm
• Work Cycles Only 15 Seconds Per Pallet
• Single-axis High Pressure Waterjet or High Pressure Turret Deburring with Up to Five Different Tools
• CAD / CAM Interface Can Be Integrated For Fast and Simple Programming of Deburring Module
• Component Cleaning By Means Of Injection Dip Washing, Spraying, Directional Rinsing And Ultrasonic
• Component Drying With High Speed Blowing And / or Vacuum Drying
• The System Can Be Automatically Loaded With A Robot or Manually
• Unloading and Unloading Areas Unilateral or Opposite as Optional

APPLICATIONS

With EcoCvelox, Ecoclean Offers an Innovative Solution for Combined Deburring, Cleaning and Drying of Components in One System – For a Variety of Components, Such as:

• Cast Aluminium Components of Any Type (Housings, Brackets, Pump Parts)
• Hydraulic Cylinders
• Brake Cylinders
• Valves Of Any Type
• Injection Systems (Valves, Pumps, Common Rail)
• Shaft Turbines, Bearing Housings, Turbine Housings
• Gearbox and Clutch Housings

Ecoclean Brochure EcoCvelox